3 Circuit

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3 Circuit Solution (3CS) - a small easy to install fusepanel Kit for any bike

Guide to 3CS Kits on this Page:

 3CS HD - highest capacity 3CS with unsealed output connectors

 3CS Sealed - medium capacity with sealed output connectors

 3CS Mini - lowest capacity with unsealed compact connectors NEW

 3CS Accessories - options and extras to go with 3CS Kits

 Installation Instructions Click Here

 The 3CS is hand assembled and made of the very highest quality materials.

 The 3CS can be used on any bike, even a mini bike or mobility scooter.

 The 3CS is perfect for small dual sport bikes or sport bikes.

 Custom 3CS for some bikes Click Here

You can install two or even three of these Kits on a bike, so if you find you need more circuits in the future you can add another 3CS.

I have a 3CS on each of my own bikes. They are powering my GPS, an aux socket, heated clothing, and aux lights.

3CS General Info - All of the 3 Circuit Solutions will provide you with three fused outputs with grounds for all kinds of electrical accessories you want to put on your bike. The purpose of the 3CS is to avoid multiple extra battery connections.

These Kits are great for those with modest power needs. The components are easy to tuck into unused spaces near the battery. This means you don’t need to find a large open area to mount a fuse panel, or run long wires from the battery. These Kits are easy to fit to any bike.

You can install the included 3 mating connector halves onto your accessories’ wires either by the ‘pinch and solder’ method, or by purchasing the appropriate crimper from us on this page. I have a tutorial on crimping here.

Additional options - you can add a 3CS plus a 4th circuit directly to the battery. I find 2 extra terminals on each battery post is the limit for easy battery maintenance. When you get 3 sets of extra terminals you also likely need to buy extra long battery bolts. And you can combine two low power circuits into one output connector. So there are ways to power more than 3 things with a 3CS.


3 Circuit Solution HD

3cs-900

NOTE - The 1 Fuse Unswitched version has been upgraded to accomodate one 20A high capacity circuit. This is recommended for H4 Dual Relay Kit hookup. The yellow output wire is on the 20A connector using 14 AWG wire. H4 Single Relay Kits don’t need a 20A hookup.

3 Circuit Solution HD - All Fuses Switched  $54.95

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3 Circuit Solution HD - One Fuse Unswitched  $56.95

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Features:

- Heavy Duty Panasonic high temp sealed 40A relay with relay socket

- main 30A fuseholder and 30A ATM fuse plus a spare

- Metri-Pack 3 ATM fuseholder with cover cap

- comes with five circuit fuses (15A,10A,7.5A,5A,2A) for accessories such as: headlight relay kit, Power Socket,  Heated Grips, etc. You can install other sizes of fuses for what ever you need in the three positions up to 15A per circuit, but a maximum of 30A fuse must be in the main fuseholder.

- all wires and sheathing are 100 C high temp cross linked type.

- relay switching lead comes with a Posi-Tap for easy connection to an ignition switched wire on your bike.

- Switched circuits are turned off when the bike is shut down. An unswitched circuit is always hot. Yes you can charge your bike’s battery through the unswitched circuit.

- with the 1 Fuse Unswitched version, you get full time power to the fuse with the red wires, and switched power to the other two.

-with the All Fuses Switched version, you get switched power on all three fuses.


3 Circuit Solution HD - All Fuses Unswitched

3cs-hd-afu

Features:

- basically the same features but with no relay, no switching lead

- all fuses are powered all the time

- cheaper and easier to install

3 Circuit Solution - All Fuses Unswitched  $42.95

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Extra connectors for the 3CS-HD

2P250 CNA Tang-Less Set

Tough plastic housings with tin plated brass 2 sqmm terminal set. Click below to buy.

2P250-CNA-TL Set $2.83


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2p250-cna-tl

2P250-CNA-TL Male $1.79

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2P250-CNA-TL Female $1.79

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Extra terminals for the connectors for the 3CS-HD

.250 Tang-Less Female Receptacles $0.12 Each

On the right all three sizes are shown plus the bottom side. Choose your size according to the wire size to be used. Terminal size is the maximum size wire.

.4 mm2 (20 AWG)

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2 mm2 (14 AWG)

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sumi-250-312-f250_0972

.250 Tang-Less Male Tabs $0.24 Each

On the right all three sizes are shown plus the bottom side. Choose your size according to the wire size to be used. Terminal size is the maximum size wire.

.4 mm2 (20 AWG)

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2 mm2 (14 AWG)

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sumi-250-312-m250

 

 

 

 

 

The 3 Fuse 6 Position MetriPack 280 Connector and Cap shown here are available separately if you want to make up your own 3 Circuit Solution. Look here.

3-circuit-1

Also See 3CS Kit Options further down this page.


3CS Mini - same configurations, either all fuses switched, or one fuse unswitched - uses 18 AWG wire and smaller .090” connectors, with a 20A relay for the most compact size but still with plenty of capacity for most bike accessory circuits

3cs-mini

sorry this pic shows wrong main fuses - the main fuse is a 20A fuse on this Kit

Features:

- NEW compact components all around make this 3CS even easier to mount and install

- Heavy Duty Panasonic high temp sealed 20A relay with relay socket

- max of 8A per output circuit, 20A main fuse

- main fuseholder with two 20A ATM fuses included

- Metri-Pack 3 ATM sealed fuse holder with cover cap

- comes with two each circuit fuses (7.5A,5A,2A) for accessories such as: GPS, Power Socket,  Heated Grips, etc.

- all wires and sheathing are 100 C high temp cross linked type.

- relay switching lead comes with a Posi-Tap for easy connection to an ignition switched wire on your bike.

- Switched circuits are turned off when the bike is shut down. An unswitched circuit is always hot. Yes you can charge your bike’s battery through the unswitched circuit.

-with the All Fuses Switched version, you get switched power on all three fuses.

- with the 1 Fuse Unswitched version, you get full time power to the fuse with the red wires, and switched power on the other two circuits.

- NOTE: This kit uses the HM090 connectors shown above, see below for extra connectors and terminals for this Kit.

3 Circuit Solution Mini  $49.95

Configuration Option
Relay Choice
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Extra connectors for the 3CS Mini

2 Position 090 HM Connector

Fits wires from .5mm - 1.25mm (22 - 16 AWG).

With complete set of terminals.

Click below to buy:

2P090-HM Set  $2.49


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2p090_2012

2P090-HM Male $1.59

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2P090-HM Female $1.59

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Extra terminals for the 3CS Mini

HM and MT 090 Terminals

Fits wires from .5mm - 1.25mm (22 - 16 AWG).

Click below to buy:

2p090k-smhm-terminal-set

M090 Male Terminal  $0.10/EA


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F090 Female Terminal  $0.10/EA


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3 Circuit Solution Sealed - 3CS with sealed circuit connectors

3cs-s-new
NOTE: We have changed this Kit slightly, all output leads are now the same length, for a much tidier unit. This was possible due to the compact size of these sealed connectors. This picture will be updated soon, honest.

I chose Sumitomo’s MT sealed connectors for this Kit (comes with 3 but you can buy extras further down this page). They’re capable of up to 16 AWG wire and 12A current. They’re easy to crimp and install, they’re extremely compact, durable, and inexpensive. An extra terminal is included, as well as 6 cable ties.

I have also added a Sealed Relay option to the Kit options below.

Leads to plug into the 3CS Sealed are now available, see below.

NOTE: All 3CS Sealed now come with the more compact MT type connectors shown here.

3 Circuit Solution Sealed - All Fuses Switched  $69.95

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3 Circuit Solution Sealed - One Fuse Unswitched  $69.95

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3 Circuit Solution Sealed All Fuses Unswitched

3cs-s-afu

Features:

- basically the same features as the 3CS Sealed above, but with no relay, no switching lead.

- all fuses are powered all the time

- cheaper and easier to install

NOTE: All 3CS Sealed now come with the more compact MT type connectors shown at bottom of page.

3 Circuit Solution Sealed - All Fuses Unswitched  $55.95

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NOTE - all 3 Circuit Solution Sealed kits now come with the upgraded sealed connectors below. These are much more compact.

Extra connectors for the 3CS Sealed

2 Position .090 Waterproof MT Connector.

Fits wires from .5mm - 1.25mm (22 - 16 AWG).

Small size tough plastic housing with inner seal. Seals on each wire.

Click below to buy:

2P090WP-MT Connector Set  $3.95 ea

Quantity:

2p090wp-mt-new

Male Half $2.49 ea

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Female Half $1.95 ea

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Extra terminals, seals, and plugs for the 3CS Sealed

Sealed HM, MT, and HW Pins and Seals

Terminals fit HW sealed series, for HW seals see the DL series.

Click below to buy:

HM/MT/HW Male Terminal  $0.14/EA

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HM/MT/HW Female Terminal  $0.14/EA

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HM/MT Seal $0.09/EA

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HM/MT Plug  $0.12/EA

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pinsandsealsset_9058
7160-9465HM-300


3CS Sealed Leads (only for 3CS Sealed at this time)

Various leads are available for running your circuit wires from the 3CS under the seat to up front to power a socket, SAE, aux lights, or other devices.

3cs-leads
The above leads are basically extensions. Mating connectors can be installed on the wires of your device and everything then plugs together.

On the left is a sealed both ends unit suitable for 2 wire connection. On the right with an unsealed terminating connector.

 - Pair of 16 AWG wires in sheathing with a connector at each end. Wires, connectors, and sheathing are high temp, highest quality, Japan made.

3CS Leads Sealed 80 cm $12.95

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3CS Leads Sealed 120 cm $14.95

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3CS Leads Sealed 160 cm $16.95

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3CS Leads Unsealed 80 cm $12.95

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3CS Leads Unsealed 120 cm $14.95

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3CS Leads Unsealed 160 cm $16.95

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More 3CS Sealed Leads

3CS Sealed Leads with SAE Plug

3cs leads - sae

2 Prong SAE Plug for battery chargers, etc

3CS Leads Sealed (SAE) 80 cm $12.95

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3CS Leads Sealed (SAE) 120 cm $14.95

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3CS Leads Sealed (SAE) 160 cm $16.95

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3CS Sealed Leads with T-Connector

3cs leads - powerlet

2 Prong T-Connector for Powerlet and Hella type Socket

3CS Leads Sealed (TCON) 80 cm $12.95

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3CS Leads Sealed (TCON) 120 cm $14.95

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3CS Leads Sealed (TCON) 160 cm $16.95

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3CS Sealed Leads with 1/4” Pushons

3cs leads - pushons

2 1/4” Sheathed Push-on Receptacles for Automotive Sockets etc

3CS Leads Sealed (.250”) 80 cm $12.95

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3CS Leads Sealed (.250”) 120 cm $14.95

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3CS Leads Sealed (.250”) 160 cm $16.95

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Lead Installation Page

 


3CS Kit Options:

FREE - Switching Lead Posi-Tap Choice: I now give you a choice of a Posi-Tap to suit different wire sizes. Some bikes, especially CanBUS bikes have very small wires. The parking light wire definitely needs a PTA2022 it’s so small. There is no charge for this option but of course you must be buying a 3CS Kit above. See the Posi Products Page for info about Posi-Taps and their sizes.

The Kit’s default is the PTA1800 which will fit most bikes but it’s nice to have the right size.

Order a few extra sizes from the Posi Products Page and make sure you have one that fits just right.

Switching Lead Posi-Tap Choice (Choose Once ONLY)

Choose


CanBUS Protective Diode Option: A protective diode can be ordered inline on the ignition switched lead, preventing reverse current flow back to the bike. This is highly recommended for CANBus bikes.

Protective  Diode in Switching Wire Option $5.95



Relay Weather Proofing Option:  A large sheath of removable shrinktube is shrunk over the relay connection to provide water proofing for those who like to cross rivers and get their bike wet. You can also buy this shrinktube here and add your own weather proofing.

relay-weatherproofing_1603

Relay Weather Proofing Option $2.95



Easy Mount ‘Tree’ Clip: Pushes into a hole to hold the 3 fuse holder in place. Clips onto the back of the cap.

3-circuit-mount
metripack280_clip

MP280-Tree Clip $0.95



NOTE: Some Relay Kits are available with 3CS connectors pre-installed on their main leads. These Kits will plug right into the 3CS, sorry not available for 3CS Sealed or 3CS Mini.


Go HERE for extra fuses.

Go HERE to buy Posi-Lock Products.

 

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